T & S Enterprises Inc.

Manufacture & Installation Specialists of Custom Engineered Paint Finishing Systems

Your "Clear Choice" Systems

Since 1982

 

      


 

 

 Products - Equipment
 

• Pre-Treatment Systems

  -Multi-Stage Aqueous Pre-Treatment Systems

  -Single Stage Pre-Treatment Systems

    

Products-Equipment

• Wet Application Paint Booths

• Powder Application Paint Booths

• Oven Systems

• Conveyor Systems

• Air Make-Up Systems

• Controls

 

System Design

Services

Manufacturing

Installations

  

Pre-Treatment Systems
 

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5 stage Washer Entrance End


Multi-Stage Aqueous Pre-Treatment Systems

The first and most critical step in achieving the high quality finish demanded by today’s end user is the pre-treatment of the substrate surface. The great majority of today’s industrial coatings require the substrate to be free of any process oils, dirt / sediments and other contaminants prior to the application of paint. The proper cleaning of the parts sets the standard for the rest of the operations involved in the finishing system itself.

T & S Enterprises’ multi-stage pre-treatment systems are designed to be the most maintenance friendly, energy efficient and capital friendly machines available on the market today. Our patented “Clear Choice Stanchion Design” allows fallen parts to be removed from the machine without any operators entering the housing system, allow for spray nozzles to be cleaned / replaced from the exterior of the housing and keeps the heat inside of the tank thus greatly reducing the operating costs of the machines. The heated stages tanks are designed to keep the floor clear for easy cleaning and prevent sludge and cake build up on the heat transfer tubes.

Traditional Multi-stage systems include:

  1. Iron phosphate and zinc phosphate in-line spray pre-treatment systems (as approved by each customers chemical supplier)
  2. Iron phosphate and zinc phosphate in-line dip pre-treatment systems
  3. Batch spray and dip systems
  4. Stainless steel construction materials are used for tanks and housing systems to ensure a long lasting pre-treatment machine (mild steel and polypropylene pre-treatment construction materials are also available)
  5. PVC, CPVC, Stainless steel and Polypropylene piping materials are used


Materials to be used in all of our Pre-Treatment systems are as follows:

  1. A Stainless Steel System would utilize stainless steel for the construction of the tanks, housings, pumps (fitted or wetted), firing tubes, etc.
  2. A Mild Steel System would be the same as above but in mild steel. However we will do everything we can to allow you to use Stainless Steel in the construction in order to be able to appreciate the corrosion resistance and longevity of the equipment.
  3. PVC, CPVC, Stainless steel and Polypropylene piping materials are used on the interior and exterior of each unit built by T&S.

Our patented Clear Choice Stanchion Washer Multi-stage systems include:

  1. Iron phosphate and zinc phosphate in-line spray pre-treatment systems (as approved by each customers chemical supplier)
  2. Iron phosphate and zinc phosphate in-line dip pre-treatment systems
  3. Batch spray and dip systems

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    Single Stage Pre-Treatment Systems
 
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Single Stage Washer 1

 
1.     In-line spray application systems
2.     Batch spray application systems
3.     In-line dip tank systems
4.     Batch dip tank systems
5.     Stainless steel tank and housing construction materials
6.     Stainless steel and polypropylene piping materials

Please Note That All Pre-Treatment Systems Are Specifically Sized to Meet the Needs of the End User and Are Available Upon Request
 
To ensure optimum results are met for your specific pre-treatment application, please contact our office.            

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Wet Application Paint Booths
 
Another critical step in the parts finishing process is the application of paint to the substrate. From large truck body applications to the smallest sub-component, T&S can provide the spray booth needed for each application in order to ensure optimal air flow and coating application is achieved.

  1. A wide variety of wet application booths available on the market to suit your requirements
  2. In-line or batch systems
  3. High quality construction to allow for stronger structural integrity
  4. Air balancing audits and reports for existing systems

 
Please Note That Wet Application Paint Booths Are Available in Both Standard Sizes and Custom Sizes in Order to Meet the Needs of the End User and Are Available Upon Request

 
To ensure optimum results are met for your specific wet application paint booth application, please contact our office.            

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    Powder Application Paint Booths
 
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Another critical step in the parts finishing process is the application of paint to the substrate. From large truck body applications to the smallest sub-component, T&S can provide the powder application spray booth needed for each application in order to ensure optimal air flow and coating application is achieved.

  1. A wide variety of powder application booths available on the market to suit your requirements
  2. In-line or batch systems
  3. High quality construction to allow for stronger structural integrity

 
Please Note That Powder Application Paint Booths Are Available in Both Standard Sizes and Custom Sizes in Order to Meet the Needs of the End User and Are Available Upon Request
 
To ensure optimum results are met for your specific wet application paint booth application, please contact our office.           

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Oven Systems

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Cure Oven

 
Simply put, finishing system ovens serve one of three predominant purposes; they are used to either pre-heat parts (to have the parts reach a determined temperature for subsequent processing requirements), dry parts (to prepare the parts for coating applications) or to cure parts (to ensure the applied coatings are properly cross-linked with the parts). T&S designs every system oven to meet each customer’s production requirements with maximum efficiency. Whether your goal is to pre-heat parts, cure parts or to dry parts for paint application preparation, T&S will work with your company to ensure its requirements are exceeded.

Infrared and convection ovens

  1. Pre-heat, drying and curing ovens for both conveyance and batch systems
  2. Electric and gas infrared oven systems
  3. Forced air convection oven systems
  4. Floor mounted and elevated ovens are available (to save on your facility footprint requirements)
  5. Designed for wet and powder paint applications
  6. Consistent Temperatures
  7. Fuel efficient applications that lead to reduced curing cycle times

 
Please Note That Oven Systems Are Available in Both Standard Sizes and Custom Sizes in Order to Meet the Needs of the End User and Are Available Upon Request
 
To ensure optimum results are met for your specific oven application, please contact our office.          

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    Conveyor Systems
 
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Product conveyance can make or break the production throughput of a paint finishing system.
By partnering with each customer, T&S is able to ensure production goals are met in every case, every time! By offering the widest variety of conveyor systems available on the market today T&S is able to ensure your conveyor requirements are properly addressed the first time.

  1. Enclosed track, I-beam conveyor configurations and more
  2. Sized to meet your specific applications requirements
  3. Indexing, manual, continuous and Power and Free systems
  4. Floor supported or ceiling mounted
  5. Complete line of control and reporting options are available

 
Please Note That All Conveyor Systems Are Specifically Sized to Meet the Needs of the End User and Are Available Upon Request
 
To ensure optimum results are met for your specific conveyor application, please contact our office.         

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    Air Make-Up Systems
  
In order to ensure each customer’s finishing system operates optimally T&S offers a wide variety of air replacement and conditioning systems. Air balancing is a critical, and often overlooked, facet of a properly balanced and operating paint finishing system.
  1. Roof mounted and stand mounted units
  2. Complete humidity control systems
  3. Complete temperature control systems
  4. Energy efficient systems

 
Please Note That All Air Make-Up Systems Are Specifically Sized to Meet the Needs of the End User and Are Available Upon Request
 
To ensure optimum results are met for your specific air make-up application, please contact our office.        

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Controls
 
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T & S offers system control packages including both relay logic and PLC systems. Offering control components manufactured by industry leaders (Allen-Bradley, AC Tech, Hoffman, Cutler Hammer and more) each customer is able to achieve optimal system operation.

 

For customers requiring additional process reporting we offer packages including online help, remote reporting and maintenance, data logging, graphic process representation and more.

 

    

                         


 

 

 

The Big Green Machine

The Big Green Machine Single Stage Pre-Treatment Systems (Patent Pending)

No matter what the physical size of your equipment is THE BIG GREEN MACHINE is a force to be reckoned with! Not because of the size of the equipment, but because of how much it can do to improve your company’s environmental profile and operating bottom line!

In September, 2008 T & S installed the largest conveyorized single stage washer in the world. The duel line equipment is 85' long, 14' wide at the tanks and 12'tall. Our customer claims some of their benefits are:

1.         Total elimination water usage in the cleaning process for a savings of 3000 gallons daily.

2.         Eliminated the use of natural gas by 103,955 MCF/yr

3.         Reduced the amount of electricity used in the process by 132,165 KWH

4.         Eliminated 64,000 gallons of contaminated water from waste stream and the associated      disposal cost.

5.         Eliminated internal chemical treatment of overflow water. The three stage system required the company to discharge all three stages once a quarter and teat waste water overflow. The new process doesn't not require discharging the tank or on-sight water treatment.

6.         Reduced the amount of hours for maintenance, downtime and process line gaps by 4,000 hours annually. The new process eliminates line gaps and is virtually maintenance free.

7.         Reduced CO2 emissions by 916 tons annually.

8.         Improved quality of product for corrosion, adhesion and impact resistance of the decorative powder coat applied. All testing performed by existing powder supplier.

T & S Enterprises has designed, manufactured, installed and commissioned more single stage pre-treatment systems than all other North American manufacturing companies combined (including the largest single stage system ever manufactured globally).

This single stage process application equipment is able to be utilized in a variety of methods:

  1. in-line spray application systems
  2. batch spray application systems
  3. in-line dip tank systems
  4. batch sip tank systems

contact  us today to learn more about The Big Green Machine.

 

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T & S Enterprises Inc.
39126 Alston Avenue  Zephyrhills, FL 33542

tel: 813.779.8024         fax: 813.779.0732      email: jerry@tse.us.com       

Copyright ©2009  T & S Enterprises Inc. All rights reserved.
 

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